chengsc
2024-11-04 50f6cb0f96f04f505b9493f7621d8e49ad5add9d
Admin.NET/WCS.Application/PLC/PLCService.cs
@@ -20,6 +20,7 @@
namespace WCS.Application;
public static class PLCService
{
    private static readonly object OLock = new object();
    private static readonly ISqlSugarClient _db = SqlSugarSetup.ITenant.GetConnectionScope(SqlSugarConst.MainConfigId);
@@ -1705,7 +1706,7 @@
                                    }
                                }
                                // 根据箱内品种号获取码躲绑定工位及对应的分道号
                                var checkTaskInfo = _db.Queryable<WcsCheckTask>().First(w => w.SkuNo == boxInfo.SkuNo && w.SkuName == boxInfo.SkuName && w.LotNo == boxInfo.LotNo);
                                var checkTaskInfo = _db.Queryable<WcsCheckTask>().First(w => w.SkuNo == boxInfo.SkuNo && w.SkuName == boxInfo.SkuName && w.LotNo == boxInfo.LotNo && w.Status == "1");
                                if (checkTaskInfo == null)
                                {
                                    // 绑定信息为null写入剔除通道号
@@ -1868,181 +1869,184 @@
                case "40":
                    // 请求组托,申请入库
                     {
                        // 根据工位号,获取托盘号
                        var checkTaskMedel = _db.Queryable<WcsCheckTask>().First(m => m.Port == modDevice.StationNum && m.IsDelete == false);
                        // 根据工位号获取 托盘线该工位号的配置信息
                        var numModel = PLCTaskAction.plcDevices.First(m => m.StationNum == modDevice.StationNum && m.IsDelete == false && m.DeviceType == DeviceTypeEnum.Business && m.PlcId != modDevice.PlcId);
                        var posModel = PLCTaskAction.plcPositions.First(m => m.DeviceId == numModel.Id && m.Text == "目的工位" && m.IsDelete == false);
                        if (checkTaskMedel == null)
                        lock (OLock)
                        {
                            Log.Error(string.Format("组托失败根据码垛工位{0},获取托盘号失败!", modDevice.StationNum));
                            // 写入交互工位目标地址
                            var retVal = plcConn.SetPlcDBValue(posModel.PosType, numModel.DbNumber, posModel.PlcPos, "234");
                            if (retVal.IsSucceed)
                            // 根据工位号,获取托盘号
                            var checkTaskMedel = _db.Queryable<WcsCheckTask>().First(m => m.Port == modDevice.StationNum && m.IsDelete == false);
                            // 根据工位号获取 托盘线该工位号的配置信息
                            var numModel = PLCTaskAction.plcDevices.First(m => m.StationNum == modDevice.StationNum && m.IsDelete == false && m.DeviceType == DeviceTypeEnum.Business && m.PlcId != modDevice.PlcId);
                            var posModel = PLCTaskAction.plcPositions.First(m => m.DeviceId == numModel.Id && m.Text == "目的工位" && m.IsDelete == false);
                            if (checkTaskMedel == null)
                            {
                                // 写入组托回复流程字
                                retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "50");
                            }
                            break;
                        }
                        // 码垛工位托盘号
                        string palletNo = checkTaskMedel.PalletNo;
                        // 是否演示模式
                        if (PLCTaskAction.boDemo)
                        {
                            // 直接箱wms申请巷道
                            var http = new HttpService();
                            string TaskNo = "", EndLocate = "";
                            string strMsg = http.RequestRoadWay(palletNo, modDevice.StationNum, "1", "2", ref EndLocate, ref TaskNo);
                            if (strMsg.Contains("-1"))
                            {
                                Log.Error(string.Format("申请巷道失败,码垛工位{0};原因{1}", modDevice.StationNum, strMsg));
                                break;
                            }
                            else
                            {
                                // 获取入库任务信息
                                var taskModel = _db.Queryable<WcsTask>().First(m => m.TaskNo == TaskNo && m.IsDelete == false && (m.Status == TaskStatusEnum.Wait || m.Status == TaskStatusEnum.Doing));
                                if (taskModel != null)
                                {
                                    // 获取入库取货工位
                                    string endLocatVlue = PLCCommon.RoadwayToStationNum(taskModel.EndRoadway, "2");
                                    var listResult = new List<Result>();
                                    // 写入托盘输送线码垛工位 目的工位、任务号,写入交互流程组托成功 执行入库{若需要可以写入任务号等等其他信息}
                                    listResult.Add(plcConn.SetPlcDBValue(posModel.PosType, numModel.DbNumber, posModel.PlcPos, endLocatVlue));    // 目标工位
                                    var modPosTask = PLCTaskAction.plcPositions.First(s => s.DeviceId == numModel.Id && s.Text == "任务号" && s.IsDelete == false);
                                    listResult.Add(plcConn.SetPlcDBValue(modPosTask.PosType, numModel.DbNumber, modPosTask.PlcPos, TaskNo));
                                    var modPosTaskType = PLCTaskAction.plcPositions.First(s => s.DeviceId == numModel.Id && s.Text == "任务类型" && s.IsDelete == false);
                                    var taskTypeStr = (int)taskModel.TaskType;
                                    listResult.Add(plcConn.SetPlcDBValue(modPosTaskType.PosType, numModel.DbNumber, modPosTaskType.PlcPos, taskTypeStr.ToString()));
                                    if (listResult.All(s => s.IsSucceed))
                                    {
                                        // 写入组托回复流程字
                                        var retVal1 = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "50");
                                        if (retVal1.IsSucceed)
                                        {
                                            // 将入库任务由正在执行改为正在执行
                                            taskModel.Status = TaskStatusEnum.Doing;
                                            _db.Updateable(taskModel).ExecuteCommand();
                                            // 插入任务明细
                                            var modInsertTaskMonitor = new WcsTaskMonitor()
                                            {
                                                TaskNo = TaskNo,
                                                PlcId = modDevice.Id,
                                                PlcName = modDevice.Text,
                                                InteractiveMsg = $"写入指令50:申请巷道成功",
                                                PalletNo = palletNo,
                                                Status = TaskStatusEnum.Complete,
                                                StartLocat = modDevice.StationNum,
                                                EndLocat = strMsg,
                                            };
                                            // 插入交互日志
                                            _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                                            // 通知任务界面任务已存在更新 请更新界面
                                            HubUtil.PublicTaskMonitor(modInsertTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                                        }
                                    }
                                    //// 写入托盘输送线码垛工位 目的工位,写入交互流程组托成功 执行入库{若需要可以写入任务号等等其他信息}
                                    //var retVal = plcConn.SetPlcDBValue(posModel.PosType, numModel.DbNumber, posModel.PlcPos, endLocatVlue);
                                    //if (retVal.IsSucceed)
                                    //{
                                    //    // 写入码垛交互-组托回复流程字
                                    //    retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "50");
                                    //    // 将入库任务由正在执行改为正在执行
                                    //    taskModel.Status = TaskStatusEnum.Doing;
                                    //    _db.Updateable(taskModel).ExecuteCommand();
                                    //}
                                }
                            }
                        }
                        else
                        {
                            // 根据托盘号,将组托信息插入boxinfolog表 并删除boxinfo表数据
                            var boxInfoList = await _db.Queryable<WcsBoxInfo>().Where(w => w.IsDelete == false && w.PalletNo == palletNo).ToListAsync();
                            if (boxInfoList.Count <= 0)
                            {
                                Log.Error(string.Format("申请巷道失败,码垛工位{0},箱码信息不存在", modDevice.StationNum));
                                Log.Error(string.Format("组托失败根据码垛工位{0},获取托盘号失败!", modDevice.StationNum));
                                // 写入交互工位目标地址
                                var retVal = plcConn.SetPlcDBValue(posModel.PosType, numModel.DbNumber, posModel.PlcPos, "234");
                                if (retVal.IsSucceed)
                                if (retVal.IsSucceed)
                                {
                                    // 写入组托回复流程字
                                    retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "50");
                                }
                                break;
                            }
                            string sqlStr = $"insert into WCSBoxInfoLog select * from WCSBoxInfo where IsDelete=0 and PalletNo='{palletNo}'";
                            int insertCount = _db.Ado.ExecuteCommand(sqlStr);
                            if (insertCount > 0)
                            // 码垛工位托盘号
                            string palletNo = checkTaskMedel.PalletNo;
                            // 是否演示模式
                            if (PLCTaskAction.boDemo)
                            {
                                // 组托成功后将信息存到log表
                                string sqlStr2 = $"delete from WCSBoxInfoLog where  IsDelete=0 and PalletNo='{palletNo}'";
                                _db.Ado.ExecuteCommand(sqlStr2);
                            }
                            // 向WMS申请巷道
                            var http = new HttpService();
                            string TaskNo = "", EndLocate = "";
                            string strMsg = http.BindRequestRoadWay(checkTaskMedel.OrderNo,palletNo, checkTaskMedel.BoxCount.ToDecimal(),"0", checkTaskMedel.SkuNo, checkTaskMedel.LotNo, "","", boxInfoList,
                                modDevice.StationNum, "1", "2", ref EndLocate, ref TaskNo);
                            if (strMsg.Contains("-1"))
                            {
                                Log.Error(string.Format("申请巷道失败,码垛工位{0};原因{1}", modDevice.StationNum, strMsg));
                                break;
                            }
                            else
                            {
                                // 获取入库任务信息
                                var taskModel = _db.Queryable<WcsTask>().First(m => m.TaskNo == TaskNo && m.IsDelete == false && m.Status == TaskStatusEnum.Wait);
                                if (taskModel != null)
                                // 直接箱wms申请巷道
                                var http = new HttpService();
                                string TaskNo = "", EndLocate = "";
                                string strMsg = http.RequestRoadWay(palletNo, modDevice.StationNum, "1", "2", ref EndLocate, ref TaskNo);
                                if (strMsg.Contains("-1"))
                                {
                                    // 获取入库取货工位
                                    string endLocatVlue = PLCCommon.RoadwayToStationNum(taskModel.EndRoadway, "2");
                                    Log.Error(string.Format("申请巷道失败,码垛工位{0};原因{1}", modDevice.StationNum, strMsg));
                                    break;
                                }
                                else
                                {
                                    // 获取入库任务信息
                                    var taskModel = _db.Queryable<WcsTask>().First(m => m.TaskNo == TaskNo && m.IsDelete == false && (m.Status == TaskStatusEnum.Wait || m.Status == TaskStatusEnum.Doing));
                                    if (taskModel != null)
                                    {
                                        // 获取入库取货工位
                                        string endLocatVlue = PLCCommon.RoadwayToStationNum(taskModel.EndRoadway, "2");
                                    var listResult = new List<Result>();
                                    // 写入托盘输送线码垛工位 目的工位、任务号,写入交互流程组托成功 执行入库{若需要可以写入任务号等等其他信息}
                                    listResult.Add(plcConn.SetPlcDBValue(posModel.PosType, numModel.DbNumber, posModel.PlcPos, endLocatVlue));    // 目标工位
                                    var modPosTask = PLCTaskAction.plcPositions.First(s => s.DeviceId == numModel.Id && s.Text == "任务号" && s.IsDelete == false);
                                    listResult.Add(plcConn.SetPlcDBValue(modPosTask.PosType, numModel.DbNumber, modPosTask.PlcPos, TaskNo));
                                    var modPosTaskType = PLCTaskAction.plcPositions.First(s => s.DeviceId == numModel.Id && s.Text == "任务类型" && s.IsDelete == false);
                                    var taskTypeStr = (int)taskModel.TaskType;
                                    listResult.Add(plcConn.SetPlcDBValue(modPosTaskType.PosType, numModel.DbNumber, modPosTaskType.PlcPos, taskTypeStr.ToString()));
                                        var listResult = new List<Result>();
                                    if (listResult.All(s => s.IsSucceed))
                                        // 写入托盘输送线码垛工位 目的工位、任务号,写入交互流程组托成功 执行入库{若需要可以写入任务号等等其他信息}
                                        listResult.Add(plcConn.SetPlcDBValue(posModel.PosType, numModel.DbNumber, posModel.PlcPos, endLocatVlue));    // 目标工位
                                        var modPosTask = PLCTaskAction.plcPositions.First(s => s.DeviceId == numModel.Id && s.Text == "任务号" && s.IsDelete == false);
                                        listResult.Add(plcConn.SetPlcDBValue(modPosTask.PosType, numModel.DbNumber, modPosTask.PlcPos, TaskNo));
                                        var modPosTaskType = PLCTaskAction.plcPositions.First(s => s.DeviceId == numModel.Id && s.Text == "任务类型" && s.IsDelete == false);
                                        var taskTypeStr = (int)taskModel.TaskType;
                                        listResult.Add(plcConn.SetPlcDBValue(modPosTaskType.PosType, numModel.DbNumber, modPosTaskType.PlcPos, taskTypeStr.ToString()));
                                        if (listResult.All(s => s.IsSucceed))
                                        {
                                            // 写入组托回复流程字
                                            var retVal1 = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "50");
                                            if (retVal1.IsSucceed)
                                            {
                                                // 将入库任务由正在执行改为正在执行
                                                taskModel.Status = TaskStatusEnum.Doing;
                                                _db.Updateable(taskModel).ExecuteCommand();
                                                // 插入任务明细
                                                var modInsertTaskMonitor = new WcsTaskMonitor()
                                                {
                                                    TaskNo = TaskNo,
                                                    PlcId = modDevice.Id,
                                                    PlcName = modDevice.Text,
                                                    InteractiveMsg = $"写入指令50:申请巷道成功",
                                                    PalletNo = palletNo,
                                                    Status = TaskStatusEnum.Complete,
                                                    StartLocat = modDevice.StationNum,
                                                    EndLocat = strMsg,
                                                };
                                                // 插入交互日志
                                                _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                                                // 通知任务界面任务已存在更新 请更新界面
                                                HubUtil.PublicTaskMonitor(modInsertTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                                            }
                                        }
                                        //// 写入托盘输送线码垛工位 目的工位,写入交互流程组托成功 执行入库{若需要可以写入任务号等等其他信息}
                                        //var retVal = plcConn.SetPlcDBValue(posModel.PosType, numModel.DbNumber, posModel.PlcPos, endLocatVlue);
                                        //if (retVal.IsSucceed)
                                        //{
                                        //    // 写入码垛交互-组托回复流程字
                                        //    retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "50");
                                        //    // 将入库任务由正在执行改为正在执行
                                        //    taskModel.Status = TaskStatusEnum.Doing;
                                        //    _db.Updateable(taskModel).ExecuteCommand();
                                        //}
                                    }
                                }
                            }
                            else
                            {
                                // 根据托盘号,将组托信息插入boxinfolog表 并删除boxinfo表数据
                                var boxInfoList = _db.Queryable<WcsBoxInfo>().Where(w => w.IsDelete == false && w.PalletNo == palletNo).ToList();
                                if (boxInfoList.Count <= 0)
                                {
                                    Log.Error(string.Format("申请巷道失败,码垛工位{0},箱码信息不存在", modDevice.StationNum));
                                    // 写入交互工位目标地址
                                    var retVal = plcConn.SetPlcDBValue(posModel.PosType, numModel.DbNumber, posModel.PlcPos, "234");
                                    if (retVal.IsSucceed)
                                    {
                                        // 写入组托回复流程字
                                        var retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "50");
                                        if (retVal.IsSucceed)
                                        {
                                            // 将入库任务由正在执行改为正在执行
                                            taskModel.Status = TaskStatusEnum.Doing;
                                            _db.Updateable(taskModel).ExecuteCommand();
                                        retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "50");
                                    }
                                    break;
                                }
                                string sqlStr = $"insert into WCSBoxInfoLog select * from WCSBoxInfo where IsDelete=0 and PalletNo='{palletNo}'";
                                int insertCount = _db.Ado.ExecuteCommand(sqlStr);
                                if (insertCount > 0)
                                {
                                    // 组托成功后将信息存到log表
                                    string sqlStr2 = $"delete from WCSBoxInfoLog where  IsDelete=0 and PalletNo='{palletNo}'";
                                    _db.Ado.ExecuteCommand(sqlStr2);
                                }
                                // 向WMS申请巷道
                                var http = new HttpService();
                                string TaskNo = "", EndLocate = "";
                                string strMsg = http.BindRequestRoadWay(checkTaskMedel.OrderNo,palletNo, checkTaskMedel.BoxCount.ToDecimal(),"0", checkTaskMedel.SkuNo, checkTaskMedel.LotNo, "","", boxInfoList,
                                    modDevice.StationNum, "1", "2", ref EndLocate, ref TaskNo);
                                if (strMsg.Contains("-1"))
                                {
                                    Log.Error(string.Format("申请巷道失败,码垛工位{0};原因{1}", modDevice.StationNum, strMsg));
                                    break;
                                }
                                else
                                {
                                    // 获取入库任务信息
                                    var taskModel = _db.Queryable<WcsTask>().First(m => m.TaskNo == TaskNo && m.IsDelete == false && m.Status == TaskStatusEnum.Wait);
                                    if (taskModel != null)
                                    {
                                        // 获取入库取货工位
                                        string endLocatVlue = PLCCommon.RoadwayToStationNum(taskModel.EndRoadway, "2");
                                            // 插入任务明细
                                            var modInsertTaskMonitor = new WcsTaskMonitor()
                                        var listResult = new List<Result>();
                                        // 写入托盘输送线码垛工位 目的工位、任务号,写入交互流程组托成功 执行入库{若需要可以写入任务号等等其他信息}
                                        listResult.Add(plcConn.SetPlcDBValue(posModel.PosType, numModel.DbNumber, posModel.PlcPos, endLocatVlue));    // 目标工位
                                        var modPosTask = PLCTaskAction.plcPositions.First(s => s.DeviceId == numModel.Id && s.Text == "任务号" && s.IsDelete == false);
                                        listResult.Add(plcConn.SetPlcDBValue(modPosTask.PosType, numModel.DbNumber, modPosTask.PlcPos, TaskNo));
                                        var modPosTaskType = PLCTaskAction.plcPositions.First(s => s.DeviceId == numModel.Id && s.Text == "任务类型" && s.IsDelete == false);
                                        var taskTypeStr = (int)taskModel.TaskType;
                                        listResult.Add(plcConn.SetPlcDBValue(modPosTaskType.PosType, numModel.DbNumber, modPosTaskType.PlcPos, taskTypeStr.ToString()));
                                        if (listResult.All(s => s.IsSucceed))
                                        {
                                            // 写入组托回复流程字
                                            var retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "50");
                                            if (retVal.IsSucceed)
                                            {
                                                TaskNo = TaskNo,
                                                PlcId = modDevice.Id,
                                                PlcName = modDevice.Text,
                                                InteractiveMsg = $"写入指令50:申请巷道成功",
                                                PalletNo = palletNo,
                                                Status = TaskStatusEnum.Complete,
                                                StartLocat = modDevice.StationNum,
                                                EndLocat = strMsg,
                                            };
                                            // 插入交互日志
                                            _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                                            // 通知任务界面任务已存在更新 请更新界面
                                            HubUtil.PublicTaskMonitor(modInsertTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                                                // 将入库任务由正在执行改为正在执行
                                                taskModel.Status = TaskStatusEnum.Doing;
                                                _db.Updateable(taskModel).ExecuteCommand();
                                                // 插入任务明细
                                                var modInsertTaskMonitor = new WcsTaskMonitor()
                                                {
                                                    TaskNo = TaskNo,
                                                    PlcId = modDevice.Id,
                                                    PlcName = modDevice.Text,
                                                    InteractiveMsg = $"写入指令50:申请巷道成功",
                                                    PalletNo = palletNo,
                                                    Status = TaskStatusEnum.Complete,
                                                    StartLocat = modDevice.StationNum,
                                                    EndLocat = strMsg,
                                                };
                                                // 插入交互日志
                                                _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                                                // 通知任务界面任务已存在更新 请更新界面
                                                HubUtil.PublicTaskMonitor(modInsertTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                                            }
                                        }
                                    }
                                }
@@ -2114,11 +2118,11 @@
    }
    /// <summary>
    /// 自动结批
    /// 自动结批 并 解绑分道
    /// </summary>
    /// <param name="lotNo">批次号</param>
    /// <param name="plcConn">Plc连接</param>
    /// <param name="status">是否解绑分道 0:解绑  1:绑定</param>
    /// <param name="status">是否解绑分道 0:解绑  1:绑定</param>
    private static void AutoEndLot(string lotNo,PLCUtil plcConn,string status) 
    {
        try
@@ -2135,7 +2139,10 @@
            foreach (var item in checkTaskList)
            {
                #region#给PLC写入结批批次号
                // 写入结批信号
                var ret = plcConn.SetPlcDBValue(item.PosTypeLot, item.DbNumber, item.PosLot, "1");
                // 分道解绑,抓箱品种写入0
                var ret1 = plcConn.SetPlcDBValue(item.PosTypeLot, item.DbNumber, item.PlcPos, "0");
                if (ret.IsSucceed)
                {
                    //写入流程字成功后更新分拣任务    liudl 最后一托盘申请完入库才可清空
@@ -2146,7 +2153,7 @@
                    //item.SkuName = "";
                    //item.BoxType = "";
                    //item.Qty = 0;
                    //item.PZNo = "";
                    item.PZNo = "";
                    item.Status = status;      // 绑定分道 0:解绑  1:绑定 
                    //更新分拣任务