liudl
2025-01-20 b1404f7bc9945d91e292791a868cbb306cf7935d
Admin.NET/WCS.Application/PLC/PLCTaskAction.cs
@@ -2,7 +2,9 @@
using DocumentFormat.OpenXml.Drawing;
using Furion.Logging;
using Microsoft.AspNetCore.SignalR;
using OfficeOpenXml.FormulaParsing.Excel.Functions.Text;
using System;
//using WCS.Application.Util;
namespace WCS.Application;
public static class PLCTaskAction
@@ -13,16 +15,24 @@
    public static bool boOffline = false;
    //自刷新
    public static bool boRefresh = false;
    //演示模式
    public static bool boDemo = false;
    //滚筒反转
    public static bool boDrumReversal = false;
    //出库锁定
    public static bool boOutLock = false;
    //入库锁定
    public static bool boEnterLock = false;
    public static List<PlcPositionInfo> listPositionInfo = new List<PlcPositionInfo>();
    private static readonly ISqlSugarClient _db = SqlSugarSetup.ITenant.GetConnectionScope(SqlSugarConst.MainConfigId);
    private static readonly SysCacheService sysCacheService = App.GetRequiredService<SysCacheService>();
    private static readonly IHubContext<PlcHub, IPlcHub> _plcHubContext = App.GetService<IHubContext<PlcHub, IPlcHub>>();
    private static readonly SysConfigService _sysConfigService = App.GetService<SysConfigService>();
    private static List<WcsPlc> listPlc = new List<WcsPlc>();
    private static List<WcsDevice> listPlcDevice = new List<WcsDevice>();
    private static List<WcsPosition> listPlcStation = new List<WcsPosition>();
    private static List<WcsPosition> listPlcPosition = new List<WcsPosition>();
    private static List<WcsAlarmInfo> listAlarmInfo = new List<WcsAlarmInfo>();
    private static List<PLCUtil> listPlcUtil = new List<PLCUtil>();
@@ -32,24 +42,44 @@
    {
        get { return listPlcUtil; }
    }
    // 交互点集合
    public static List<WcsDevice> plcDevices
    {
        get { return listPlcDevice; }
    }
    public static List<WcsPosition> plcPositions
    {
        get { return listPlcPosition; }
    }
    public static event EventHandler DeviceValueChangeEvent;
    static PLCTaskAction()
    {
        //订阅事件
        DeviceValueChangeEvent += PLCService.OnChangeEvent;
        boRunningState = _sysConfigService.GetConfigValue<bool>("sys_RunningState").Result;
        boOffline = _sysConfigService.GetConfigValue<bool>("sys_Offline").Result;
        boRefresh = _sysConfigService.GetConfigValue<bool>("sys_Refresh").Result;
        boDemo = _sysConfigService.GetConfigValue<bool>("sys_demo").Result;
        boDrumReversal = _sysConfigService.GetConfigValue<bool>("sys_DrumReversal").Result;
        boOutLock = _sysConfigService.GetConfigValue<bool>("sys_BoOutLock").Result;
        boEnterLock = _sysConfigService.GetConfigValue<bool>("sys_BoEnterLock").Result;
    }
    /// <summary>
    /// 初始化PLC连接
    /// </summary>
    public static void Init()
    {
        // var strMsg = new HttpService().RequestPackWcs("LN000001");
        cts.Cancel();
        listPlc = _db.Queryable<WcsPlc>().Where(s => s.Type == PLCTypeEnum.StackingMachine || s.Type == PLCTypeEnum.ConveyorLine || s.Type == PLCTypeEnum.BoxConveyorLine).ToList();
        listPlc = _db.Queryable<WcsPlc>()
            .Where(s => s.Type == PLCTypeEnum.StackingMachine || s.Type == PLCTypeEnum.ConveyorLine || s.Type == PLCTypeEnum.BoxConveyorLine || s.Type == PLCTypeEnum.StackingRobot)
            .Where(s => s.Enable == YesNoEnum.Y)
            .ToList();
        listPlcDevice = _db.Queryable<WcsDevice>().ToList();
        listPlcStation = _db.Queryable<WcsPosition>().ToList();
        listPlcPosition = _db.Queryable<WcsPosition>().ToList();
        listAlarmInfo = _db.Queryable<WcsAlarmInfo>().ToList();
        //等待几秒钟,把已有线程取消掉再连接
        Thread.Sleep(5000);
        //Thread.Sleep(5000);
        foreach (var modPlcUtil in listPlcUtil)
        {
            modPlcUtil.Close();
@@ -60,12 +90,20 @@
            var plc = new PLCUtil(modPlc);
            listPlcUtil.Add(plc);
        }
        cts = new CancellationTokenSource();
        boRunningState = true;
        StartRead();
        ConnectionStatus();
        StartWatchAlarm();
        StartWatchPosition();
        HubUtil.UpdateService(new PLCServiceModel()
        {
            BoRunningState = boRunningState,
            BoOffline = boOffline,
            BoRefresh = boRefresh
        });
        if (boRunningState)
        {
            cts = new CancellationTokenSource();
            StartRead();
            ConnectionStatus();
            StartWatchAlarm();
            StartWatchPosition();
        }
    }
    /// <summary>
    /// 开启读取plc线程
@@ -104,7 +142,7 @@
                        }
                        if (!modPlcUtil.Connected)
                        {
                            Thread.Sleep(10000);
                            Thread.Sleep(1000);
                            modPlcUtil.Open();
                            continue;
                        }
@@ -124,16 +162,16 @@
                            {
                                //Console.WriteLine($"{modPlc.IP}读取{modDevice.DbNumber}.{modDevice.PlcPos}的值为:{value}");
                                //无流程跳出
                                if (value == 0)
                                if (value == 0)// && modPlc.Type!= PLCTypeEnum.BoxConveyorLine
                                    continue;
                                var dto = modDevice.Adapt<WcsDeviceDto>();
                                dto.Value = value;
                                dto.Type = _modplc.Type;
                                dto.PLCUtil = modPlcUtil;
                                dto.listStation = listPlcStation.Where(s => s.DeviceId == modDevice.Id).ToList();
                                dto.listStation = listPlcPosition.Where(s => s.DeviceId == modDevice.Id).ToList();
                                dto.listDevice = listDevice.Where(s => s.StationNum == modDevice.StationNum && s.Level == DeviceLevelEnum.Station).ToList();
                                //这里触发值变更事件
                                //DeviceValueChangeEvent?.Invoke(dto, EventArgs.Empty);
                                DeviceValueChangeEvent?.Invoke(dto, EventArgs.Empty);
                            }
                            else if (!modPlcUtil.Connected)
                            {
@@ -145,7 +183,7 @@
                            }
                        }
                        Thread.Sleep(10000);
                        Thread.Sleep(1000);
                    }
                    catch (OperationCanceledException)
                    {
@@ -153,7 +191,7 @@
                    }
                    catch (Exception ex)
                    {
                        Log.Error(ex.Message, ex);
                        Log.Error("读取PLC线程发生异常", ex);
                    }
                }
            }, cts.Token);
@@ -198,17 +236,17 @@
                            {
                                //连接状态变更 通知前端
                                Console.WriteLine($"通知前端变更{modPlc.Text} {modPlc.IsConn}");
                                _plcHubContext.Clients.All.PublicPlcConn(modPlc);
                                HubUtil.PublicPlcConn(modPlc);
                            }
                            sysCacheService.Set("PLCCONN:" + modPlc.Id, modPlc);
                        }
                        else
                        {
                            sysCacheService.Set("PLCCONN:" + modPlc.Id, modPlc);
                            _plcHubContext.Clients.All.PublicPlcConn(modPlc);
                            HubUtil.PublicPlcConn(modPlc);
                        }
                    }
                    Thread.Sleep(1000);
                    Thread.Sleep(10000);
                }
            }
            catch (OperationCanceledException)
@@ -218,10 +256,10 @@
            }
            catch (Exception ex)
            {
                Log.Error(ex.Message, ex);
                Log.Error("连接状态线程发生异常", ex);
            }
        });
        }, cts.Token);
    }
@@ -258,27 +296,18 @@
                    {
                        //报警点位
                        var listAlarm = listAlarmInfo.Where(s => s.PlcIP == modUtil.PlcIP.ToString()).ToList();
                        Console.WriteLine("报警点位数:" + listAlarm.Count);
                        var listaddress = new Dictionary<string, PLCDataTypeEnum>();
                        foreach (var modAlarm in listAlarm)
                        {
                            listaddress.Add(modAlarm.AlarmCode, PLCDataTypeEnum.Bit);
                            break;
                        }
                        Console.WriteLine($"读取点位{listaddress.Count}个");
                        var result = modUtil.GetPlcBatchDBValue(listaddress);
                        Console.WriteLine("err" + result.Err);
                        var listPulish = new List<WcsAlarmInfo>();
                        //测试报警
                        //foreach (var modAlarm in listAlarm)
                        //{
                        //    result.Value.Add(modAlarm.AlarmCode, true);
                        //}
                        foreach (var item in result.Value)
                        {
                            var value = Convert.ToBoolean(item.Value);
                            Console.WriteLine(item.Key + "+" + value);
                            var modAlarm = listAlarm.FirstOrDefault(s => s.AlarmCode == item.Key);
                            var stationNum = modAlarm.StationNum;
                            if (value && modAlarm.Status == YesNoEnum.N)
                            {
                                //修改报警状态同时记录报警日志
@@ -287,7 +316,7 @@
                                listPulish.Add(modAlarm);
                            }
                            //取消报警
                            else if (value && modAlarm.Status == YesNoEnum.Y)
                            else if (!value && modAlarm.Status == YesNoEnum.Y)
                            {
                                modAlarm.AlarmTime = null;
                                modAlarm.Status = YesNoEnum.N;
@@ -304,13 +333,14 @@
                                modLog.Id = 0;
                                listLog.Add(modLog);
                            }
                            _db.Insertable(listLog).ExecuteCommand();
                            _plcHubContext.Clients.All.PublicAlarm(listPulish);
                            if (listLog.Count >= 0)
                                _db.Insertable(listLog).ExecuteCommand();
                            HubUtil.PublicAlarm(listPulish);
                        }
                    }
                    catch (Exception ex)
                    {
                        Console.WriteLine(ex.Message);
                        Log.Error("报警监控发生异常", ex);
                    }
                }
@@ -345,66 +375,98 @@
                    {
                        if (modPlcUtil == null)
                            continue;
                        var plcIp = modPlcUtil.PlcIP;
                        var listDevice = listPlcDevice.Where(s => s.PlcId == modPlcUtil.PlcId && s.DeviceType == DeviceTypeEnum.Show).ToList();
                        var modPlc = listPlc.FirstOrDefault(s => s.Id == modPlcUtil.PlcId);
                        var listaddress = new Dictionary<string, PLCDataTypeEnum>();
                        foreach (var modDevice in listDevice)
                        {
                            var modPlc = listPlc.FirstOrDefault(s => s.Id == modDevice.PlcId);
                            (var result, var value) = modPlcUtil.GetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.PlcPos);
                            if (result.IsSucceed)
                            listaddress.Add(modDevice.DbNumber + "." + modDevice.PlcPos, modDevice.PosType);
                        }
                        //批量读
                        var result = modPlcUtil.GetPlcBatchDBValue(listaddress);
                        //测试用
                        //foreach (var modDevice in listDevice)
                        //{
                        //    if (modPlc.Type == PLCTypeEnum.StackingMachine)
                        //        result.Value.Add(modDevice.DbNumber + "." + modDevice.PlcPos, new Random().Next(790000));
                        //    else if (modPlc.Type == PLCTypeEnum.ConveyorLine)
                        //        result.Value.Add(modDevice.DbNumber + "." + modDevice.PlcPos, new Random().Next(2) == 0);
                        //}
                        foreach (var item in result.Value)
                        {
                            var modDevice = listDevice.FirstOrDefault(s => item.Key == (s.DbNumber + "." + s.PlcPos));
                            if (modDevice == null)
                                continue;
                            switch (modPlc.Type)
                            {
                                if (modPlc.Type == PLCTypeEnum.ConveyorLine)
                                {
                                    //假设不为0就算有东西
                                    if (value != 0 && !modDevice.BoHaveItem)
                                case PLCTypeEnum.StackingMachine:
                                    {
                                        modDevice.BoHaveItem = true;
                                        //下发状态
                                        var modInfo = new PlcPositionInfo() { StationNum = modDevice.StationNum, BoHaveItem = true };
                                        _plcHubContext.Clients.All.PublicPosition(modInfo);
                                        UpdatePosition(modInfo);
                                    }
                                    else if (value == 0 && modDevice.BoHaveItem)
                                    {
                                        modDevice.BoHaveItem = false;
                                        //下发状态
                                        var modInfo = new PlcPositionInfo()
                                        var value = Convert.ToInt32(item.Value);
                                        var height = Math.Round(value / 790000d * 200).ToInt();
                                        var modPosition = listPlcPosition.FirstOrDefault(s => s.DeviceId == modDevice.Id && s.Text == "目的工位");
                                        string EndLocat = "";
                                        if (modPosition != null)
                                        {
                                            StationNum = modDevice.StationNum,
                                            BoHaveItem = false,
                                            Type = modPlc.Type,
                                        };
                                        _plcHubContext.Clients.All.PublicPosition(modInfo);
                                        UpdatePosition(modInfo);
                                            var (result2, value2) = modPlcUtil.GetPlcDBValue(modPosition.PosType, modDevice.DbNumber, modPosition.PlcPos);
                                            if (result2.IsSucceed)
                                                EndLocat = Convert.ToString(value2);
                                        }
                                        if (modDevice.BoxHeight != height || modDevice.EndLocat != EndLocat)
                                        {
                                            modDevice.EndLocat = EndLocat;
                                            modDevice.BoxHeight = Math.Round(value / 790000d * 200).ToInt();
                                            var modInfo = new PlcPositionInfo()
                                            {
                                                Type = modPlc.Type,
                                                StationNum = modDevice.StationNum,
                                                BoxHeight = modDevice.BoxHeight,
                                                EndLocat = EndLocat,
                                            };
                                            HubUtil.PublicPosition(modInfo);
                                            UpdatePosition(modInfo);
                                        }
                                    }
                                }
                                else if (modPlc.Type == PLCTypeEnum.StackingMachine)
                                {
                                    //todo:这里的高度可能需要前端展示值和plc的值进行一个换算
                                    var BoxHeight = Convert.ToInt32(value);
                                    if (value != 0 && modDevice.BoxHeight != BoxHeight)
                                    break;
                                case PLCTypeEnum.ConveyorLine:
                                    {
                                        modDevice.BoxHeight = BoxHeight;
                                        //下发状态
                                        var modInfo = new PlcPositionInfo() { StationNum = modDevice.StationNum, BoxHeight = BoxHeight };
                                        _plcHubContext.Clients.All.PublicPosition(modInfo);
                                        UpdatePosition(modInfo);
                                    }
                                }
                            }
                                        var bl = false;
                                        int value = Convert.ToInt32(item.Value);
                                        if (value <= 30)
                                        {
                                            bl = false;
                                        }
                                        else
                                        {
                                            bl = true;
                                        }
                                        if (bl != modDevice.BoHaveItem)
                                        {
                                            modDevice.BoHaveItem = bl;
                                            var modInfo = new PlcPositionInfo() { Type = modPlc.Type, StationNum = modDevice.StationNum.PadLeft(3, '0'), BoHaveItem = bl };
                                            HubUtil.PublicPosition(modInfo);
                                            UpdatePosition(modInfo);
                                        }
                                    }
                                    break;
                                default:
                                    break;
                            }
                        }
                    }
                    Thread.Sleep(3000);
                }
                catch (Exception)
                catch (Exception ex)
                {
                    Log.Error("位置监控发生异常", ex);
                }
            }
        });
    }
    private static void UpdatePosition(PlcPositionInfo modInfo)
    {
        var modTemp = listPositionInfo.FirstOrDefault(s => s.StationNum == modInfo.StationNum);
        var modTemp = listPositionInfo.FirstOrDefault(s => s.StationNum == modInfo.StationNum && modInfo.Type == s.Type);
        if (modTemp == null)
        {
            listPositionInfo.Add(modInfo);