| | |
| | | using Admin.NET.Core.Service; |
| | | using DocumentFormat.OpenXml.Drawing; |
| | | using Furion.Logging; |
| | | using Microsoft.AspNetCore.SignalR; |
| | | using System; |
| | | |
| | | namespace WCS.Application; |
| | | public static class PLCTaskAction |
| | | { |
| | | private static readonly ISqlSugarClient _db = SqlSugarSetup.ITenant.GetConnectionScope(SqlSugarConst.MainConfigId); |
| | | //服务运行状态 |
| | | public static bool boRunningState = false; |
| | | //脱机模式 |
| | | public static bool boOffline = false; |
| | | //自刷新 |
| | | public static bool boRefresh = false; |
| | | //演示模式 |
| | | public static bool boDemo = false; |
| | | |
| | | private static List<WcsPlc> listPlc; |
| | | private static List<WcsDevice> listPlcDevice; |
| | | private static List<WcsStation> listPlcStation; |
| | | public static List<PlcPositionInfo> listPositionInfo = new List<PlcPositionInfo>(); |
| | | |
| | | private static readonly ISqlSugarClient _db = SqlSugarSetup.ITenant.GetConnectionScope(SqlSugarConst.MainConfigId); |
| | | private static readonly SysCacheService sysCacheService = App.GetRequiredService<SysCacheService>(); |
| | | private static readonly SysConfigService _sysConfigService = App.GetService<SysConfigService>(); |
| | | |
| | | private static List<WcsPlc> listPlc = new List<WcsPlc>(); |
| | | private static List<WcsDevice> listPlcDevice = new List<WcsDevice>(); |
| | | private static List<WcsPosition> listPlcPosition = new List<WcsPosition>(); |
| | | private static List<WcsAlarmInfo> listAlarmInfo = new List<WcsAlarmInfo>(); |
| | | |
| | | private static List<PLCUtil> listPlcUtil = new List<PLCUtil>(); |
| | | private static CancellationTokenSource cts = new CancellationTokenSource();//取消线程标识 |
| | | |
| | | //对外公布连接状态 |
| | | public static List<PLCUtil> listPlcConn |
| | | { |
| | | get { return listPlcUtil; } |
| | | } |
| | | // 交互点集合 |
| | | public static List<WcsDevice> plcDevices |
| | | { |
| | | get { return listPlcDevice; } |
| | | } |
| | | public static List<WcsPosition> plcPositions |
| | | { |
| | | get { return listPlcPosition; } |
| | | } |
| | | public static event EventHandler DeviceValueChangeEvent; |
| | | static PLCTaskAction() |
| | | { |
| | | //订阅事件 |
| | | DeviceValueChangeEvent += PLCService.OnChangeEvent; |
| | | |
| | | listPlc = _db.Queryable<WcsPlc>().ToList(); |
| | | listPlcDevice = _db.Queryable<WcsDevice>().ToList(); |
| | | listPlcStation = _db.Queryable<WcsStation>().ToList(); |
| | | boRunningState = _sysConfigService.GetConfigValue<bool>("sys_RunningState").Result; |
| | | boOffline = _sysConfigService.GetConfigValue<bool>("sys_Offline").Result; |
| | | boRefresh = _sysConfigService.GetConfigValue<bool>("sys_Refresh").Result; |
| | | boDemo = _sysConfigService.GetConfigValue<bool>("sys_demo").Result; |
| | | } |
| | | /// <summary> |
| | | /// 初始化PLC连接 |
| | | /// </summary> |
| | | public static void Init() |
| | | { |
| | | if (listPlcUtil.Count != 0) |
| | | cts.Cancel(); |
| | | listPlc = _db.Queryable<WcsPlc>() |
| | | .Where(s => s.Type == PLCTypeEnum.StackingMachine || s.Type == PLCTypeEnum.ConveyorLine || s.Type == PLCTypeEnum.BoxConveyorLine) |
| | | .Where(s => s.Enable == YesNoEnum.Y) |
| | | .ToList(); |
| | | listPlcDevice = _db.Queryable<WcsDevice>().ToList(); |
| | | listPlcPosition = _db.Queryable<WcsPosition>().ToList(); |
| | | listAlarmInfo = _db.Queryable<WcsAlarmInfo>().ToList(); |
| | | //等待几秒钟,把已有线程取消掉再连接 |
| | | //Thread.Sleep(5000); |
| | | foreach (var modPlcUtil in listPlcUtil) |
| | | { |
| | | cts.Cancel(); |
| | | listPlc = _db.Queryable<WcsPlc>().ToList(); |
| | | listPlcDevice = _db.Queryable<WcsDevice>().ToList(); |
| | | listPlcStation = _db.Queryable<WcsStation>().ToList(); |
| | | //等待几秒钟,把已有线程取消掉再连接 |
| | | Thread.Sleep(5000); |
| | | foreach (var modPlcUtil in listPlcUtil) |
| | | { |
| | | modPlcUtil.Close(); |
| | | } |
| | | listPlcUtil.Clear(); |
| | | modPlcUtil.Close(); |
| | | } |
| | | listPlcUtil.Clear(); |
| | | foreach (var modPlc in listPlc) |
| | | { |
| | | var plc = new PLCUtil(modPlc); |
| | | listPlcUtil.Add(plc); |
| | | } |
| | | cts = new CancellationTokenSource(); |
| | | StartRead(); |
| | | HubUtil.UpdateService(new PLCServiceModel() |
| | | { |
| | | BoRunningState = boRunningState, |
| | | BoOffline = boOffline, |
| | | BoRefresh = boRefresh |
| | | }); |
| | | if (boRunningState) |
| | | { |
| | | cts = new CancellationTokenSource(); |
| | | StartRead(); |
| | | ConnectionStatus(); |
| | | StartWatchAlarm(); |
| | | StartWatchPosition(); |
| | | } |
| | | } |
| | | /// <summary> |
| | | /// 开启读取plc线程 |
| | | /// </summary> |
| | | public static void StartRead() |
| | | { |
| | | Console.WriteLine("开启读取plc线程"); |
| | | foreach (var modPlc in listPlc) |
| | | { |
| | | Task.Run(() => |
| | |
| | | { |
| | | foreach (var modPlcUtil in listPlcUtil) |
| | | { |
| | | modPlcUtil.Close(); |
| | | if (modPlcUtil != null && modPlcUtil.Connected) |
| | | modPlcUtil.Close(); |
| | | } |
| | | throw new OperationCanceledException(); |
| | | break; |
| | | //throw new OperationCanceledException(); |
| | | } |
| | | try |
| | | { |
| | | var modPlcUtil = listPlcUtil.FirstOrDefault(s => s.PlcId == modPlc.Id); |
| | | var modPlcUtil = listPlcUtil.FirstOrDefault(s => s != null && s.PlcId == modPlc.Id); |
| | | if (modPlcUtil == null) |
| | | { |
| | | Console.WriteLine($"连接plc{modPlc.IP}"); |
| | | modPlcUtil = new PLCUtil(modPlc); |
| | | listPlcUtil.Add(modPlcUtil); |
| | | if (modPlcUtil.Connected) |
| | | Console.WriteLine($"连接plc{modPlc.IP}成功"); |
| | | } |
| | | var listDevice = listPlcDevice.Where(s => s.PlcId == _modplc.Id).ToList(); |
| | | if (!modPlcUtil.Connected) |
| | | { |
| | | Thread.Sleep(10000); |
| | | modPlcUtil.Open(); |
| | | continue; |
| | | } |
| | | var listDevice = listPlcDevice |
| | | .Where(s => s.PlcId == _modplc.Id && s.DeviceType == DeviceTypeEnum.Business) |
| | | .WhereIF(modPlc.Type == PLCTypeEnum.ConveyorLine, s => s.Level == DeviceLevelEnum.Station) |
| | | .WhereIF(modPlc.Type == PLCTypeEnum.StackingMachine, s => s.Level == DeviceLevelEnum.DB) |
| | | .ToList(); |
| | | |
| | | //循环读设备 |
| | | foreach (var modDevice in listDevice) |
| | | { |
| | | var (result, value) = modPlcUtil.GetPlcDBValue(modDevice.PosType.Value, modDevice.DbNumber, modDevice.PlcPos); |
| | | var (result, value) = modPlcUtil.GetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.PlcPos); |
| | | //if (!result.IsSucceed) |
| | | // Console.WriteLine($"{modPlc.IP}错误{modDevice.DbNumber}.{modDevice.PlcPos}:"+result.Err); |
| | | if (result.IsSucceed) |
| | | { |
| | | if (value != 0) |
| | | { |
| | | var dto = modDevice.Adapt<WcsDeviceDto>(); |
| | | dto.Value = value; |
| | | dto.Type = _modplc.Type; |
| | | dto.PLCUtil = modPlcUtil; |
| | | dto.listStation = listPlcStation.Where(s => s.DeviceId == modDevice.Id).ToList(); |
| | | //这里触发值变更事件 |
| | | DeviceValueChangeEvent?.Invoke(dto, EventArgs.Empty); |
| | | } |
| | | //Console.WriteLine($"{modPlc.IP}读取{modDevice.DbNumber}.{modDevice.PlcPos}的值为:{value}"); |
| | | //无流程跳出 |
| | | if (value == 0) |
| | | continue; |
| | | var dto = modDevice.Adapt<WcsDeviceDto>(); |
| | | dto.Value = value; |
| | | dto.Type = _modplc.Type; |
| | | dto.PLCUtil = modPlcUtil; |
| | | dto.listStation = listPlcPosition.Where(s => s.DeviceId == modDevice.Id).ToList(); |
| | | dto.listDevice = listDevice.Where(s => s.StationNum == modDevice.StationNum && s.Level == DeviceLevelEnum.Station).ToList(); |
| | | //这里触发值变更事件 |
| | | DeviceValueChangeEvent?.Invoke(dto, EventArgs.Empty); |
| | | } |
| | | else |
| | | else if (!modPlcUtil.Connected) |
| | | { |
| | | //删除当前连接 下一次循环重新连接 |
| | | Console.WriteLine("连接断开..."); |
| | | modPlcUtil.Close(); |
| | | listPlcUtil.Remove(modPlcUtil); |
| | | //Console.WriteLine($"连接断开...{modPlc.IP}"); |
| | | //重新打开连接 |
| | | modPlcUtil.Open(); |
| | | //if (modPlcUtil.Connected) |
| | | // Console.WriteLine($"重连成功...{modPlc.IP}"); |
| | | } |
| | | } |
| | | |
| | | Thread.Sleep(3000); |
| | | Thread.Sleep(1000); |
| | | } |
| | | catch (OperationCanceledException) |
| | | { |
| | | Console.WriteLine("中止线程"); |
| | | } |
| | | catch (Exception ex) |
| | | { |
| | | |
| | | Log.Error("读取PLC线程发生异常", ex); |
| | | } |
| | | } |
| | | }, cts.Token); |
| | | } |
| | | } |
| | | |
| | | /// <summary> |
| | | /// 连接状态线程 |
| | | /// </summary> |
| | | public static void ConnectionStatus() |
| | | { |
| | | Task.Run(() => |
| | | { |
| | | try |
| | | { |
| | | Console.WriteLine("连接状态线程"); |
| | | while (true) |
| | | { |
| | | //取消线程 关闭PLC连接 |
| | | if (cts.Token.IsCancellationRequested) |
| | | { |
| | | foreach (var modPlcUtil in listPlcUtil) |
| | | { |
| | | if (modPlcUtil != null && modPlcUtil.Connected) |
| | | modPlcUtil.Close(); |
| | | } |
| | | break; |
| | | //throw new OperationCanceledException(); |
| | | } |
| | | //获取每个PLC连接状态 |
| | | foreach (var modPlc in listPlc) |
| | | { |
| | | var modPlcUtil = listPlcUtil.FirstOrDefault(s => s.PlcId == modPlc.Id); |
| | | if (modPlcUtil == null) |
| | | modPlc.IsConn = false; |
| | | else |
| | | modPlc.IsConn = modPlcUtil.Connected; |
| | | if (sysCacheService.ExistKey("PLCCONN:" + modPlc.Id)) |
| | | { |
| | | var cachePlc = sysCacheService.Get<WcsPlc>("PLCCONN:" + modPlc.Id); |
| | | if (cachePlc.IsConn != modPlc.IsConn) |
| | | { |
| | | //连接状态变更 通知前端 |
| | | Console.WriteLine($"通知前端变更{modPlc.Text} {modPlc.IsConn}"); |
| | | HubUtil.PublicPlcConn(modPlc); |
| | | } |
| | | sysCacheService.Set("PLCCONN:" + modPlc.Id, modPlc); |
| | | } |
| | | else |
| | | { |
| | | sysCacheService.Set("PLCCONN:" + modPlc.Id, modPlc); |
| | | HubUtil.PublicPlcConn(modPlc); |
| | | } |
| | | } |
| | | Thread.Sleep(1000); |
| | | } |
| | | } |
| | | catch (OperationCanceledException) |
| | | { |
| | | sysCacheService.RemoveByPrefixKey("PLCCONN"); |
| | | Console.WriteLine("中止线程"); |
| | | } |
| | | catch (Exception ex) |
| | | { |
| | | Log.Error("连接状态线程发生异常", ex); |
| | | } |
| | | |
| | | }, cts.Token); |
| | | |
| | | } |
| | | |
| | | /// <summary> |
| | | /// 开启报警监控 |
| | | /// </summary> |
| | | public static void StartWatchAlarm() |
| | | { |
| | | Task.Run(() => |
| | | { |
| | | var listPlc = listAlarmInfo.GroupBy(s => new { s.PlcIP, s.PlcPort }).ToList(); |
| | | List<PLCUtil> listPlcUtil = new List<PLCUtil>(); |
| | | int i = 0; |
| | | foreach (var modPlc in listPlc) |
| | | { |
| | | listPlcUtil.Add(new PLCUtil(new WcsPlc() { Id = i++, IP = modPlc.Key.PlcIP, Port = modPlc.Key.PlcPort, PLCType = PLCEnum.S7_1500 })); |
| | | } |
| | | while (true) |
| | | { |
| | | //取消线程 关闭PLC连接 |
| | | if (cts.Token.IsCancellationRequested) |
| | | { |
| | | foreach (var modPlcUtil in listPlcUtil) |
| | | { |
| | | if (modPlcUtil != null && modPlcUtil.Connected) |
| | | modPlcUtil.Close(); |
| | | } |
| | | break; |
| | | //throw new OperationCanceledException(); |
| | | } |
| | | foreach (var modUtil in listPlcUtil) |
| | | { |
| | | try |
| | | { |
| | | //报警点位 |
| | | var listAlarm = listAlarmInfo.Where(s => s.PlcIP == modUtil.PlcIP.ToString()).ToList(); |
| | | //Console.WriteLine("报警点位数:" + listAlarm.Count); |
| | | var listaddress = new Dictionary<string, PLCDataTypeEnum>(); |
| | | foreach (var modAlarm in listAlarm) |
| | | { |
| | | listaddress.Add(modAlarm.AlarmCode, PLCDataTypeEnum.Bit); |
| | | } |
| | | //Console.WriteLine($"读取点位{listaddress.Count}个"); |
| | | var result = modUtil.GetPlcBatchDBValue(listaddress); |
| | | //Console.WriteLine("err" + result.Err); |
| | | var listPulish = new List<WcsAlarmInfo>(); |
| | | //测试报警 |
| | | //foreach (var modAlarm in listAlarm) |
| | | //{ |
| | | // result.Value.Add(modAlarm.AlarmCode, true); |
| | | //} |
| | | foreach (var item in result.Value) |
| | | { |
| | | var value = Convert.ToBoolean(item.Value); |
| | | //Console.WriteLine(item.Key + "+" + value); |
| | | var modAlarm = listAlarm.FirstOrDefault(s => s.AlarmCode == item.Key); |
| | | if (value && modAlarm.Status == YesNoEnum.N) |
| | | { |
| | | //修改报警状态同时记录报警日志 |
| | | modAlarm.AlarmTime = DateTime.Now; |
| | | modAlarm.Status = YesNoEnum.Y; |
| | | listPulish.Add(modAlarm); |
| | | } |
| | | //取消报警 |
| | | else if (value && modAlarm.Status == YesNoEnum.Y) |
| | | { |
| | | modAlarm.AlarmTime = null; |
| | | modAlarm.Status = YesNoEnum.N; |
| | | listPulish.Add(modAlarm); |
| | | } |
| | | } |
| | | if (listPulish.Count > 0) |
| | | { |
| | | _db.Updateable(listPulish).ExecuteCommand(); |
| | | var listLog = new List<WcsAlarmLog>(); |
| | | foreach (var mod in listPulish.Where(s => s.Status == YesNoEnum.Y)) |
| | | { |
| | | WcsAlarmLog modLog = mod.Adapt<WcsAlarmLog>(); |
| | | modLog.Id = 0; |
| | | listLog.Add(modLog); |
| | | } |
| | | _db.Insertable(listLog).ExecuteCommand(); |
| | | HubUtil.PublicAlarm(listPulish); |
| | | } |
| | | } |
| | | catch (Exception ex) |
| | | { |
| | | Log.Error("报警监控发生异常", ex); |
| | | } |
| | | |
| | | } |
| | | Thread.Sleep(10000); |
| | | } |
| | | }, cts.Token); |
| | | } |
| | | /// <summary> |
| | | /// 开启位置监控 |
| | | /// </summary> |
| | | public static void StartWatchPosition() |
| | | { |
| | | Console.WriteLine("开启位置监控"); |
| | | Task.Run(() => |
| | | { |
| | | while (true) |
| | | { |
| | | //取消线程 关闭PLC连接 |
| | | if (cts.Token.IsCancellationRequested) |
| | | { |
| | | foreach (var modPlcUtil in listPlcUtil) |
| | | { |
| | | if (modPlcUtil != null && modPlcUtil.Connected) |
| | | modPlcUtil.Close(); |
| | | } |
| | | break; |
| | | //throw new OperationCanceledException(); |
| | | } |
| | | try |
| | | { |
| | | foreach (var modPlcUtil in listPlcUtil) |
| | | { |
| | | if (modPlcUtil == null) |
| | | continue; |
| | | var listDevice = listPlcDevice.Where(s => s.PlcId == modPlcUtil.PlcId && s.DeviceType == DeviceTypeEnum.Show).ToList(); |
| | | var modPlc = listPlc.FirstOrDefault(s => s.Id == modPlcUtil.PlcId); var listaddress = new Dictionary<string, PLCDataTypeEnum>(); |
| | | foreach (var modDevice in listDevice) |
| | | { |
| | | listaddress.Add(modDevice.DbNumber + "." + modDevice.PlcPos, modDevice.PosType); |
| | | } |
| | | //批量读 |
| | | var result = modPlcUtil.GetPlcBatchDBValue(listaddress); |
| | | //测试用 |
| | | //foreach (var modDevice in listDevice) |
| | | //{ |
| | | // if (modPlc.Type == PLCTypeEnum.StackingMachine) |
| | | // result.Value.Add(modDevice.DbNumber + "." + modDevice.PlcPos, new Random().Next(790000)); |
| | | // else if (modPlc.Type == PLCTypeEnum.ConveyorLine) |
| | | // result.Value.Add(modDevice.DbNumber + "." + modDevice.PlcPos, new Random().Next(2) == 0); |
| | | //} |
| | | foreach (var item in result.Value) |
| | | { |
| | | var modDevice = listDevice.FirstOrDefault(s => item.Key == (s.DbNumber + "." + s.PlcPos)); |
| | | if (modDevice == null) |
| | | continue; |
| | | switch (modPlc.Type) |
| | | { |
| | | case PLCTypeEnum.StackingMachine: |
| | | { |
| | | var value = Convert.ToInt32(item.Value); |
| | | var height = Math.Round(value / 790000d * 200).ToInt(); |
| | | var modPosition = listPlcPosition.FirstOrDefault(s => s.DeviceId == modDevice.Id && s.Text == "目的工位"); |
| | | string EndLocat = ""; |
| | | if (modPosition != null) |
| | | { |
| | | var (result2, value2) = modPlcUtil.GetPlcDBValue(modPosition.PosType, modDevice.DbNumber, modPosition.PlcPos); |
| | | if (result2.IsSucceed) |
| | | EndLocat = Convert.ToString(value2); |
| | | } |
| | | if (modDevice.BoxHeight != height || modDevice.EndLocat != EndLocat) |
| | | { |
| | | modDevice.EndLocat = EndLocat; |
| | | modDevice.BoxHeight = Math.Round(value / 790000d * 200).ToInt(); |
| | | var modInfo = new PlcPositionInfo() |
| | | { |
| | | Type = modPlc.Type, |
| | | StationNum = modDevice.StationNum, |
| | | BoxHeight = modDevice.BoxHeight, |
| | | EndLocat = EndLocat, |
| | | }; |
| | | HubUtil.PublicPosition(modInfo); |
| | | UpdatePosition(modInfo); |
| | | } |
| | | } |
| | | break; |
| | | case PLCTypeEnum.ConveyorLine: |
| | | { |
| | | var value = Convert.ToBoolean(item.Value); |
| | | if (value != modDevice.BoHaveItem) |
| | | { |
| | | modDevice.BoHaveItem = value; |
| | | //下发状态 |
| | | var modInfo = new PlcPositionInfo() { Type = modPlc.Type, StationNum = modDevice.StationNum, BoHaveItem = value }; |
| | | HubUtil.PublicPosition(modInfo); |
| | | UpdatePosition(modInfo); |
| | | } |
| | | } |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | Thread.Sleep(300); |
| | | } |
| | | catch (Exception ex) |
| | | { |
| | | Log.Error("位置监控发生异常", ex); |
| | | } |
| | | } |
| | | }); |
| | | } |
| | | private static void UpdatePosition(PlcPositionInfo modInfo) |
| | | { |
| | | var modTemp = listPositionInfo.FirstOrDefault(s => s.StationNum == modInfo.StationNum && modInfo.Type == s.Type); |
| | | if (modTemp == null) |
| | | { |
| | | listPositionInfo.Add(modInfo); |
| | | } |
| | | else |
| | | { |
| | | modTemp.BoHaveItem = modInfo.BoHaveItem; |
| | | } |
| | | } |
| | | /// <summary> |
| | |
| | | public static void Stop() |
| | | { |
| | | cts.Cancel(); |
| | | boRunningState = false; |
| | | } |
| | | } |