wxw
2024-09-25 f44c5df9cc045644982f578fb0b3c3e60b88eb68
Admin.NET/WCS.Application/PLC/PLCService.cs
@@ -10,6 +10,7 @@
using System;
using System.Data;
using System.Reflection.Emit;
using WCS.Application.Entity;
using WCS.Application.Util;
namespace WCS.Application;
@@ -26,16 +27,16 @@
            switch (mod.Type)
            {
                case PLCTypeEnum.StackingMachine:
                    StackingMachine(mod);
                    StackingMachine(mod);                           // 跺机
                    break;
                case PLCTypeEnum.ConveyorLine:
                    ConveyorLine(mod);
                    ConveyorLine(mod);                              // 托盘输送线
                    break;
                case PLCTypeEnum.AGV:
                    AGV(mod);
                    AGV(mod);                                       // AGV调度
                    break;
                case PLCTypeEnum.PalletMachine:
                    PalletMachine(mod);
                case PLCTypeEnum.RobotPalletizer:
                    RobotPalletizer(mod);                             // 码垛机器人
                    break;
                case PLCTypeEnum.StackingRobot:
                    PalletMachine(mod);
@@ -223,13 +224,13 @@
                            if (startStationRes.IsSucceed)
                            {
                                // 根据工位号获取对应的输送线IP
                                var plcConveyorConn = PLCCommon.GetPlcIp(startStationVal.ToString());
                                PLCUtil plcConveyorConn = PLCCommon.GetPlcIp(startStationVal.ToString());
                                if (plcConveyorConn.Connected)
                                {
                                    // 向取货工位写入流程字640  取货已完成
                                    var ConveyorMod = PLCTaskAction.plcDevices.First(m => m.StationNum == startStationVal.ToString()
                                                            && m.DeviceType == DeviceTypeEnum.Business && m.IsDelete == false);
                                    var retc = plcConveyorConn.SetPlcDBValue(ConveyorMod.PosType, ConveyorMod.DbNumber, ConveyorMod.WcsPos, "640");
                                    var modcTaskMonitor = new WcsTaskMonitor()
                                    {
                                        TaskNo = modTask.TaskNo,
@@ -240,9 +241,21 @@
                                        StartLocat = startStationVal.ToString(),
                                        EndLocat = modTask.EndLocate                  // 目标储位地址
                                    };
                                    // 读取wcs控制字
                                    var (ress, va1s) = plcConveyorConn.GetPlcDBValue(ConveyorMod.PosType, ConveyorMod.DbNumber, ConveyorMod.WcsPos);
                                    if (va1s.ToString() == "630")
                                    {
                                        modcTaskMonitor.InteractiveMsg = string.Format("工位:{0},写入取货完成:640", startStationVal);
                                        // 插入交互日志
                                        _db.Insertable(modcTaskMonitor).ExecuteCommand();
                                    }
                                    var retc = plcConveyorConn.SetPlcDBValue(ConveyorMod.PosType, ConveyorMod.DbNumber, ConveyorMod.WcsPos, "640");
                                    if (!retc.IsSucceed)
                                    {
                                        modcTaskMonitor.InteractiveMsg = string.Format("输送线取货工位:{0},写入取货完成640失败等待在次写入", startStationVal);
                                        modcTaskMonitor.InteractiveMsg = string.Format("工位:{0},写入取货完成640失败", startStationVal);
                                        // 插入交互日志
                                        _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                                        //下发任务日志
@@ -250,43 +263,56 @@
                                        break;
                                    }
                                    modcTaskMonitor.InteractiveMsg = string.Format("输送线取货工位:{0},写入取货完成640成功", startStationVal);
                                    // 插入交互日志
                                    _db.Insertable(modcTaskMonitor).ExecuteCommand();
                                    //下发任务日志
                                    HubUtil.PublicTaskMonitor(modInsertTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                                }
                                // 读取wcs控制字
                                var (resss, va1ss) = plcConn.GetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos);
                                if (va1ss.ToString() == "830")
                                {
                                    modInsertTaskMonitor.InteractiveMsg = string.Format("工位:{0}跺机取货完成写入850", startStationVal);
                                    modInsertTaskMonitor.EndLocat = modTask.EndLocate;                  // 目标储位地址
                                                                                                        // 插入交互日志
                                    _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                                }
                                // 写入流程控制字
                                var ret = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "850");
                                if (!ret.IsSucceed)
                                {
                                    modInsertTaskMonitor.InteractiveMsg = string.Format("工位:{0}跺机取货完成写入850失败,等待再次写入。", startStationVal);
                                    modInsertTaskMonitor.EndLocat = modTask.EndLocate;                  // 目标储位地址
                                                                                                        // 插入交互日志
                                    _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                                    break;              // 写入失败跳出等待再次写入
                                }
                                modInsertTaskMonitor.InteractiveMsg = string.Format("输送线取货工位:{0}跺机取货完成850成功", startStationVal);
                                modInsertTaskMonitor.EndLocat = modTask.EndLocate;                  // 目标储位地址
                                                                                                    // 插入交互日志
                                _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                                //下发任务日志
                                HubUtil.PublicTaskMonitor(modInsertTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                            }
                        }
                        else if (modTask.TaskType == TaskTypeEnum.Out)
                        {
                            // 读取wcs控制字
                            var (resss, va1ss) = plcConn.GetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos);
                            if (va1ss.ToString() == "830")
                            {
                                // 记录任务明细
                                modInsertTaskMonitor.InteractiveMsg = string.Format("储位地址:{0}取货完成写入850", modTask.StartLocate);
                                modInsertTaskMonitor.EndLocat = endStation;                  // 放货工位
                            }
                            // 写入流程控制字
                            var ret = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "850");
                            if (!ret.IsSucceed)
                            {
                                modInsertTaskMonitor.InteractiveMsg = string.Format("储位地址:{0}取货完成写入850失败,等待再次写入。", modTask.StartLocate);
                                modInsertTaskMonitor.EndLocat = modTask.EndLocate;                  // 目标储位地址
                                                                                                    // 插入交互日志
                                _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                                break;              // 写入失败跳出等待再次写入
                            }
                            // 记录任务明细
                            modInsertTaskMonitor.InteractiveMsg = string.Format("储位地址:{0}取货完成", modTask.StartLocate);
                            modInsertTaskMonitor.EndLocat = endStation;                  // 放货工位
                            // 插入交互日志
                            _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                            //下发任务日志
                            HubUtil.PublicTaskMonitor(modInsertTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                        }
@@ -378,8 +404,7 @@
                                        }
                                    }
                                    // 根据任务号获取起始工位地址,根据起始工位地址获取LEDIP 推送到LED屏幕。
                                    var taskInfo = _db.Queryable<WcsTask>().First(w => w.TaskNo == modTask.TaskNo);
                                    modDevice.LedIP = _db.Queryable<WcsDevice>().Where(w => w.StationNum == taskInfo.StartLocate).Select(s => s.LedIP).First();
                                    modDevice.LedIP = _db.Queryable<WcsDevice>().Where(w => w.StationNum == modTask.StartLocate).Select(s => s.LedIP).First();
                                    // 插入交互日志
                                    _db.Insertable(modTaskMonitor).ExecuteCommand();
@@ -453,6 +478,14 @@
                                                    _db.Insertable(modcTaskMonitor).ExecuteCommand();
                                                    //下发任务日志
                                                    HubUtil.PublicTaskMonitor(modcTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                                                    // 根据任务号获取起始工位地址,根据起始工位地址获取LEDIP 推送到LED屏幕。
                                                    var taskModel = _db.Queryable<WcsTask>().First(w => w.TaskNo == modTask.TaskNo);
                                                    modDevice.LedIP = _db.Queryable<WcsDevice>().Where(w => w.StationNum == taskModel.StartLocate).Select(s => s.LedIP).First();
                                                    // led显示内容
                                                    LedDisplay(modDevice.LedIP, "工位:" + modDevice.StationNum, "出库中 ", "托盘号:" + modTask.PalletNo);
                                                    break;
                                                }
                                            }
@@ -817,7 +850,6 @@
            }
        }
    }
    /// <summary>
    /// 输送线业务处理
@@ -1221,9 +1253,12 @@
                        // 通知任务界面任务已存在更新 请更新界面
                        HubUtil.PublicTaskMonitor(modInsertTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                        // led更新内容
                        //DataRow ConveyorsRow10 = PlcInfoDt.Select($"Level = '2' and  StationNum = '{EndLocat}'")[0];
                        //LedDisplay(ConveyorsRow10["LedIP"].ToString(), "工位:" + EndLocat, "出库中 " + $"储位地址:{StartLocat}", "托盘号:" + PalletNo);
                        // 根据任务号获取起始工位地址,根据起始工位地址获取LEDIP 推送到LED屏幕。
                        var taskInfo = _db.Queryable<WcsTask>().First(w => w.TaskNo == modInsertTaskMonitor.TaskNo);
                        modDevice.LedIP = _db.Queryable<WcsDevice>().Where(w => w.StationNum == taskInfo.StartLocate).Select(s => s.LedIP).First();
                        // led显示内容
                        LedDisplay(modDevice.LedIP, "到达工位:" + modDevice.StationNum, "出库完成 " + $"储位地址:{modInsertTaskMonitor.StartLocat}", "托盘号:" + palletVal);
                    }
                    // 反馈WMS出库完成
                    //TaskReques taskReques = new TaskReques();
@@ -1247,27 +1282,61 @@
                        var (res2, palletVal) = plcConn.GetPlcDBValue(modPosPallet.PosType, modDevice.DbNumber, modPosPallet.PlcPos);
                        var modPosStarStationNum = modDevice.listStation.FirstOrDefault(m => m.Text == "起始工位");
                        var (res3, starVal) = plcConn.GetPlcDBValue(modPosStarStationNum.PosType, modDevice.DbNumber, modPosStarStationNum.PlcPos);
                        string tasknoVal = taskVal.ToString();
                        var modTask = _db.Queryable<WcsTask>().First(m => m.Status == TaskStatusEnum.Doing && m.TaskNo == tasknoVal && m.IsDelete == false);
                        if (modTask == null)
                        {
                            Log.Error(string.Format("输送线440:未找到对应的任务。"));
                            break;
                        }
                        // 改变任务状态
                        modTask.Status = TaskStatusEnum.Complete;
                        modTask.FinishDate = DateTime.Now;
                        _db.Updateable(modTask).ExecuteCommand();
                        HubUtil.PublicTask(modTask.Adapt<WcsTaskOutput>());
                        // 插入任务明细 
                        var modInsertTaskMonitor = new WcsTaskMonitor()
                        {
                            TaskNo = taskVal,
                            TaskNo = modTask.TaskNo,
                            PlcId = modDevice.Id,
                            PlcName = modDevice.Text,
                            InteractiveMsg = $"写入指令450:{modDevice.StationNum}拣选完成,托盘离开工位",
                            PalletNo = palletVal,
                            Status = TaskStatusEnum.Complete,
                            StartLocat = starVal,
                            StartLocat = starVal.ToString(),
                            EndLocat = modDevice.StationNum,
                        };
                        if (modTask.Origin == "WMS")
                        {
                            // 反馈WMS
                            var requestMode = new TaskRequestWMS()
                            {
                                TaskNo = modTask.TaskNo,
                                PalletNo = modTask.PalletNo,
                                TaskType = ((int)TaskTypeEnum.Out).ToString(),
                                TaskStatus = ((int)TaskStatusEnum.Complete).ToString()
                            };
                            HttpService httpService = new HttpService();
                            var modResponseTask = httpService.RequestTask(requestMode).Result;
                            if (modResponseTask.StatusCode == 0)
                            {
                                modInsertTaskMonitor.InteractiveMsg += ",返回给WMS任务完成";
                            }
                            else
                            {
                                Log.Error(string.Format("任务反馈失败:StatusCode:{0};Msg:{1}", modResponseTask.StatusCode, modResponseTask.Msg));
                            }
                        }
                        // 插入交互日志
                        _db.Insertable(modInsertTaskMonitor).ExecuteCommand();
                        // 通知任务界面任务已存在更新 请更新界面
                        HubUtil.PublicTaskMonitor(modInsertTaskMonitor.Adapt<WcsTaskMonitorOutput>());
                        // led更新内容
                        //DataRow ConveyorsRow10 = PlcInfoDt.Select($"Level = '2' and  StationNum = '{EndLocat}'")[0];
                        //LedDisplay(ConveyorsRow10["LedIP"].ToString(), "工位:" + EndLocat, "出库中 " + $"储位地址:{StartLocat}", "托盘号:" + PalletNo);
                        // led显示内容
                        modDevice.LedIP = _db.Queryable<WcsDevice>().Where(w => w.StationNum == modTask.StartLocate).Select(s => s.LedIP).First();
                        LedDisplay(modDevice.LedIP, "工位:" + modTask.StartLocate, $"拣选完成,托盘离开工位", "托盘号:" + modTask.PalletNo);
                    }
                    #endregion
                }
@@ -1293,7 +1362,143 @@
    /// <param name="modDevice"></param>
    private static void PalletMachine(WcsDeviceDto modDevice)
    {
        var plcConn = modDevice.PLCUtil;
        switch (modDevice.Value.ToString())
        {
            case "220":
                // 注释1
                {
                }
                break;
            case "230":
                // 注释2
                {
                }
                break;
            case "240":
                {
                }
                break;
            default: break;
        }
    }
    /// <summary>
    /// 码垛机器人业务处理
    /// </summary>
    /// <param name="modDevice"></param>
    private static void RobotPalletizer(WcsDeviceDto modDevice)
    {
        var plcConn = modDevice.PLCUtil;
        switch (modDevice.Value.ToString())
        {
            case "1":
                // 主扫申请分道 wcs写入2
                {
                    var taskModel = "";
                    // 判断是否演示模式
                    if (PLCTaskAction.boDemo)
                    {
                        // 演示模式
                        taskModel = "1";
                        // 直接
                    }
                    else
                    {
                        // 通道号
                        var modPosTask = modDevice.listStation.FirstOrDefault(s => s.Text == "通道号");
                        // 读取plc箱码
                        var modBoxNo = modDevice.listStation.FirstOrDefault(m => m.Text == "箱码");
                        var (res, boxNo) = plcConn.GetPlcDBValue(PLCDataTypeEnum.String, modDevice.DbNumber, modBoxNo.PlcPos);
                        if (string.IsNullOrWhiteSpace(boxNo.ToString()))
                        {
                            // 箱码为null写入剔除通道号
                            var ret = plcConn.SetPlcDBValue(modPosTask.PosType, modDevice.DbNumber, modPosTask.PlcPos, "0");
                            if (ret.IsSucceed)
                            {
                                // 写入流程控制字 2
                                var retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "2");
                                if (retVal.IsSucceed)
                                {
                                    Log.Error("箱码为null进行剔除");
                                    break;
                                }
                            }
                        }
                        else
                        {
                            // 根据箱码获取箱内信息
                            string boxNoVal = boxNo.ToString();
                            var boxInfo = _db.Queryable<WcsBoxInfo>().First(w => w.IsDelete == false && w.BoxNo == boxNoVal && string.IsNullOrEmpty(w.PalletNo));
                            if (boxInfo == null)
                            {
                                // 箱信息为null写入剔除通道号
                                var ret = plcConn.SetPlcDBValue(modPosTask.PosType, modDevice.DbNumber, modPosTask.PlcPos, "0");
                                if (ret.IsSucceed)
                                {
                                    // 写入流程控制字 2
                                    var retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "2");
                                    if (retVal.IsSucceed)
                                    {
                                        Log.Error("箱码为null或已绑定托盘,进行剔除。");
                                        break;
                                    }
                                }
                            }
                            // 根据箱内品种号获取码躲绑定工位及对应的分道号
                            var checkTaskInfo = _db.Queryable<WcsCheckTask>().First(w => w.SkuNo == boxInfo.SkuNo && w.SkuName == boxInfo.SkuName && w.LotNo == boxInfo.LotNo);
                            if (checkTaskInfo == null)
                            {
                                // 绑定信息为null写入剔除通道号
                                var ret = plcConn.SetPlcDBValue(modPosTask.PosType, modDevice.DbNumber, modPosTask.PlcPos, "0");
                                if (ret.IsSucceed)
                                {
                                    // 写入流程控制字 2
                                    var retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "2");
                                    if (retVal.IsSucceed)
                                    {
                                        Log.Error("箱码未绑定分拣任务,进行剔除。");
                                        break;
                                    }
                                }
                            }
                            else
                            {
                                // 与plc交互写入分道号和流程控制字
                                var ret = plcConn.SetPlcDBValue(modPosTask.PosType, modDevice.DbNumber, modPosTask.PlcPos, checkTaskInfo.RoboatNo);
                                if (ret.IsSucceed)
                                {
                                    // 写入流程控制字 2
                                    var retVal = plcConn.SetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.WcsPos, "2");
                                    if (retVal.IsSucceed)
                                    {
                                        break;
                                    }
                                }
                            }
                        }
                    }
                }
                break;
            case "230":
                // 注释2
                {
                }
                break;
            case "240":
                {
                }
                break;
            default: break;
        }
    }
    /// <summary>