using Admin.NET.Core.Service; using DocumentFormat.OpenXml.Drawing; using Furion.Logging; using Microsoft.AspNetCore.SignalR; using OfficeOpenXml.FormulaParsing.Excel.Functions.Text; using System; using WCS.Application.Util; //using WCS.Application.Util; namespace WCS.Application; public static class PLCTaskAction { //服务运行状态 public static bool boRunningState = false; //脱机模式 public static bool boOffline = false; //自刷新 public static bool boRefresh = false; //演示模式 public static bool boDemo = false; //滚筒反转 public static bool boDrumReversal = false; //出库锁定 public static bool boOutLock = false; //入库锁定 public static bool boEnterLock = false; public static List listPositionInfo = new List(); private static readonly ISqlSugarClient _db = SqlSugarSetup.ITenant.GetConnectionScope(SqlSugarConst.MainConfigId); private static readonly SysCacheService sysCacheService = App.GetRequiredService(); private static readonly SysConfigService _sysConfigService = App.GetService(); private static List listPlc = new List(); private static List listPlcDevice = new List(); private static List listPlcPosition = new List(); private static List listAlarmInfo = new List(); private static List listPlcUtil = new List(); private static CancellationTokenSource cts = new CancellationTokenSource();//取消线程标识 //对外公布连接状态 public static List listPlcConn { get { return listPlcUtil; } } // 交互点集合 public static List plcDevices { get { return listPlcDevice; } } public static List plcPositions { get { return listPlcPosition; } } public static event EventHandler DeviceValueChangeEvent; static PLCTaskAction() { //订阅事件 DeviceValueChangeEvent += PLCService.OnChangeEvent; boRunningState = _sysConfigService.GetConfigValue("sys_RunningState").Result; boOffline = _sysConfigService.GetConfigValue("sys_Offline").Result; boRefresh = _sysConfigService.GetConfigValue("sys_Refresh").Result; boDemo = _sysConfigService.GetConfigValue("sys_demo").Result; boDrumReversal = _sysConfigService.GetConfigValue("sys_DrumReversal").Result; boOutLock = _sysConfigService.GetConfigValue("sys_BoOutLock").Result; boEnterLock = _sysConfigService.GetConfigValue("sys_BoEnterLock").Result; } /// /// 初始化PLC连接 /// public static void Init() { cts.Cancel(); listPlc = _db.Queryable() .Where(s => s.Type == PLCTypeEnum.StackingMachine || s.Type == PLCTypeEnum.ConveyorLine || s.Type == PLCTypeEnum.BoxConveyorLine) .Where(s => s.Enable == YesNoEnum.Y) .ToList(); listPlcDevice = _db.Queryable().ToList(); listPlcPosition = _db.Queryable().ToList(); listAlarmInfo = _db.Queryable().ToList(); //等待几秒钟,把已有线程取消掉再连接 //Thread.Sleep(5000); foreach (var modPlcUtil in listPlcUtil) { modPlcUtil.Close(); } listPlcUtil.Clear(); foreach (var modPlc in listPlc) { var plc = new PLCUtil(modPlc); listPlcUtil.Add(plc); } HubUtil.UpdateService(new PLCServiceModel() { BoRunningState = boRunningState, BoOffline = boOffline, BoRefresh = boRefresh }); if (boRunningState) { cts = new CancellationTokenSource(); StartRead(); ConnectionStatus(); // StartWatchAlarm(); // 隐藏报警监控 // StartWatchPosition(); // 隐藏位置监控 } } /// /// 开启读取plc线程 /// public static void StartRead() { Console.WriteLine("开启读取plc线程"); foreach (var modPlc in listPlc) { Task.Run(() => { var _modplc = modPlc; while (true) { //取消线程 关闭PLC连接 if (cts.Token.IsCancellationRequested) { foreach (var modPlcUtil in listPlcUtil) { if (modPlcUtil != null && modPlcUtil.Connected) modPlcUtil.Close(); } break; //throw new OperationCanceledException(); } try { var modPlcUtil = listPlcUtil.FirstOrDefault(s => s != null && s.PlcId == modPlc.Id); if (modPlcUtil == null) { Console.WriteLine($"连接plc{modPlc.IP}"); modPlcUtil = new PLCUtil(modPlc); listPlcUtil.Add(modPlcUtil); if (modPlcUtil.Connected) Console.WriteLine($"连接plc{modPlc.IP}成功"); } if (!modPlcUtil.Connected) { Thread.Sleep(10000); modPlcUtil.Open(); continue; } var listDevice = listPlcDevice .Where(s => s.PlcId == _modplc.Id && s.DeviceType == DeviceTypeEnum.Business) .WhereIF(modPlc.Type == PLCTypeEnum.ConveyorLine, s => s.Level == DeviceLevelEnum.Station) .WhereIF(modPlc.Type == PLCTypeEnum.StackingMachine, s => s.Level == DeviceLevelEnum.DB) .ToList(); //循环读设备 foreach (var modDevice in listDevice) { if (modDevice.Text == "一楼主扫") { Console.WriteLine($"连接...{modPlc.IP}"); } var (result, value) = modPlcUtil.GetPlcDBValue(modDevice.PosType, modDevice.DbNumber, modDevice.PlcPos); //if (!result.IsSucceed) // Console.WriteLine($"{modPlc.IP}错误{modDevice.DbNumber}.{modDevice.PlcPos}:"+result.Err); if (result.IsSucceed) { //Console.WriteLine($"{modPlc.IP}读取{modDevice.DbNumber}.{modDevice.PlcPos}的值为:{value}"); //无流程跳出 if (value == 0 && modPlc.Type != PLCTypeEnum.BoxConveyorLine)// continue; var dto = modDevice.Adapt(); dto.Value = value; dto.Type = _modplc.Type; dto.PLCUtil = modPlcUtil; dto.listStation = listPlcPosition.Where(s => s.DeviceId == modDevice.Id).ToList(); dto.listDevice = listDevice.Where(s => s.StationNum == modDevice.StationNum && s.Level == DeviceLevelEnum.Station).ToList(); //这里触发值变更事件 DeviceValueChangeEvent?.Invoke(dto, EventArgs.Empty); } else if (!modPlcUtil.Connected) { //Console.WriteLine($"连接断开...{modPlc.IP}"); //重新打开连接 modPlcUtil.Open(); //if (modPlcUtil.Connected) // Console.WriteLine($"重连成功...{modPlc.IP}"); } } Thread.Sleep(1000); } catch (OperationCanceledException) { Console.WriteLine("中止线程"); } catch (Exception ex) { Log.Error("读取PLC线程发生异常", ex); } } }, cts.Token); } } /// /// 连接状态线程 /// public static void ConnectionStatus() { Task.Run(() => { try { Console.WriteLine("连接状态线程"); while (true) { //取消线程 关闭PLC连接 if (cts.Token.IsCancellationRequested) { foreach (var modPlcUtil in listPlcUtil) { if (modPlcUtil != null && modPlcUtil.Connected) modPlcUtil.Close(); } break; //throw new OperationCanceledException(); } //获取每个PLC连接状态 foreach (var modPlc in listPlc) { var modPlcUtil = listPlcUtil.FirstOrDefault(s => s.PlcId == modPlc.Id); if (modPlcUtil == null) modPlc.IsConn = false; else modPlc.IsConn = modPlcUtil.Connected; if (sysCacheService.ExistKey("PLCCONN:" + modPlc.Id)) { var cachePlc = sysCacheService.Get("PLCCONN:" + modPlc.Id); if (cachePlc.IsConn != modPlc.IsConn) { //连接状态变更 通知前端 Console.WriteLine($"通知前端变更{modPlc.Text} {modPlc.IsConn}"); HubUtil.PublicPlcConn(modPlc); } sysCacheService.Set("PLCCONN:" + modPlc.Id, modPlc); } else { sysCacheService.Set("PLCCONN:" + modPlc.Id, modPlc); HubUtil.PublicPlcConn(modPlc); } } Thread.Sleep(1000); } } catch (OperationCanceledException) { sysCacheService.RemoveByPrefixKey("PLCCONN"); Console.WriteLine("中止线程"); } catch (Exception ex) { Log.Error("连接状态线程发生异常", ex); } }, cts.Token); } /// /// 开启报警监控 /// public static void StartWatchAlarm() { Task.Run(() => { var listPlc = listAlarmInfo.GroupBy(s => new { s.PlcIP, s.PlcPort }).ToList(); List listPlcUtil = new List(); int i = 0; foreach (var modPlc in listPlc) { listPlcUtil.Add(new PLCUtil(new WcsPlc() { Id = i++, IP = modPlc.Key.PlcIP, Port = modPlc.Key.PlcPort, PLCType = PLCEnum.S7_1500 })); } while (true) { //取消线程 关闭PLC连接 if (cts.Token.IsCancellationRequested) { foreach (var modPlcUtil in listPlcUtil) { if (modPlcUtil != null && modPlcUtil.Connected) modPlcUtil.Close(); } break; //throw new OperationCanceledException(); } foreach (var modUtil in listPlcUtil) { try { //报警点位 var listAlarm = listAlarmInfo.Where(s => s.PlcIP == modUtil.PlcIP.ToString()).ToList(); var listaddress = new Dictionary(); foreach (var modAlarm in listAlarm) { listaddress.Add(modAlarm.AlarmCode, PLCDataTypeEnum.Bit); } var result = modUtil.GetPlcBatchDBValue(listaddress); var listPulish = new List(); foreach (var item in result.Value) { var value = Convert.ToBoolean(item.Value); var modAlarm = listAlarm.FirstOrDefault(s => s.AlarmCode == item.Key); var stationNum = modAlarm.StationNum; if (value && modAlarm.Status == YesNoEnum.N) { //修改报警状态同时记录报警日志 modAlarm.AlarmTime = DateTime.Now; modAlarm.Status = YesNoEnum.Y; listPulish.Add(modAlarm); } //取消报警 else if (value && modAlarm.Status == YesNoEnum.Y) { modAlarm.AlarmTime = null; modAlarm.Status = YesNoEnum.N; listPulish.Add(modAlarm); } } if (listPulish.Count > 0) { _db.Updateable(listPulish).ExecuteCommand(); var listLog = new List(); foreach (var mod in listPulish.Where(s => s.Status == YesNoEnum.Y)) { WcsAlarmLog modLog = mod.Adapt(); modLog.Id = 0; listLog.Add(modLog); } _db.Insertable(listLog).ExecuteCommand(); HubUtil.PublicAlarm(listPulish); } } catch (Exception ex) { Log.Error("报警监控发生异常", ex); } } Thread.Sleep(10000); } }, cts.Token); } /// /// 开启位置监控 /// public static void StartWatchPosition() { Console.WriteLine("开启位置监控"); Task.Run(() => { while (true) { //取消线程 关闭PLC连接 if (cts.Token.IsCancellationRequested) { foreach (var modPlcUtil in listPlcUtil) { if (modPlcUtil != null && modPlcUtil.Connected) modPlcUtil.Close(); } break; //throw new OperationCanceledException(); } try { foreach (var modPlcUtil in listPlcUtil) { if (modPlcUtil == null) continue; var plcIp = modPlcUtil.PlcIP; var listDevice = listPlcDevice.Where(s => s.PlcId == modPlcUtil.PlcId && s.DeviceType == DeviceTypeEnum.Show).ToList(); var modPlc = listPlc.FirstOrDefault(s => s.Id == modPlcUtil.PlcId); var listaddress = new Dictionary(); foreach (var modDevice in listDevice) { listaddress.Add(modDevice.DbNumber + "." + modDevice.PlcPos, modDevice.PosType); } //批量读 var result = modPlcUtil.GetPlcBatchDBValue(listaddress); //测试用 //foreach (var modDevice in listDevice) //{ // if (modPlc.Type == PLCTypeEnum.StackingMachine) // result.Value.Add(modDevice.DbNumber + "." + modDevice.PlcPos, new Random().Next(790000)); // else if (modPlc.Type == PLCTypeEnum.ConveyorLine) // result.Value.Add(modDevice.DbNumber + "." + modDevice.PlcPos, new Random().Next(2) == 0); //} foreach (var item in result.Value) { var modDevice = listDevice.FirstOrDefault(s => item.Key == (s.DbNumber + "." + s.PlcPos)); if (modDevice == null) continue; switch (modPlc.Type) { case PLCTypeEnum.StackingMachine: { var value = Convert.ToInt32(item.Value); var height = Math.Round(value / 790000d * 200).ToInt(); var modPosition = listPlcPosition.FirstOrDefault(s => s.DeviceId == modDevice.Id && s.Text == "目的工位"); string EndLocat = ""; if (modPosition != null) { var (result2, value2) = modPlcUtil.GetPlcDBValue(modPosition.PosType, modDevice.DbNumber, modPosition.PlcPos); if (result2.IsSucceed) EndLocat = Convert.ToString(value2); } if (modDevice.BoxHeight != height || modDevice.EndLocat != EndLocat) { modDevice.EndLocat = EndLocat; modDevice.BoxHeight = Math.Round(value / 790000d * 200).ToInt(); var modInfo = new PlcPositionInfo() { Type = modPlc.Type, StationNum = modDevice.StationNum, BoxHeight = modDevice.BoxHeight, EndLocat = EndLocat, }; HubUtil.PublicPosition(modInfo); UpdatePosition(modInfo); } } break; case PLCTypeEnum.ConveyorLine: { var bl = false; int value = Convert.ToInt32(item.Value); if (value <= 30) { bl = false; } else { bl = true; } if (bl != modDevice.BoHaveItem) { modDevice.BoHaveItem = bl; var modInfo = new PlcPositionInfo() { Type = modPlc.Type, StationNum = modDevice.StationNum.PadLeft(3, '0'), BoHaveItem = bl }; HubUtil.PublicPosition(modInfo); UpdatePosition(modInfo); } } break; default: break; } } } Thread.Sleep(3000); } catch (Exception ex) { Log.Error("位置监控发生异常", ex); } } }); } /// /// 发送信息到前端 /// /// private static void UpdatePosition(PlcPositionInfo modInfo) { var modTemp = listPositionInfo.FirstOrDefault(s => s.StationNum == modInfo.StationNum && modInfo.Type == s.Type); if (modTemp == null) { listPositionInfo.Add(modInfo); } else { modTemp.BoHaveItem = modInfo.BoHaveItem; } } /// /// 停止服务 /// public static void Stop() { cts.Cancel(); boRunningState = false; } }